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Thread: Adding a Kickstarter

  1. #21
    Senior Member flingwing1969's Avatar
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    <Continued>

    4. Now, a special tool, a vise. The spring is very stiff so don't bother trying to push down on the ball with the flat of a screwdriver (for example) - doesn't work, I've tried it. It doesn't take much force but you'll need to put the kick lever and boss between the jaws of the vise and turn the vise in slowly until the ball disappears and clicks into the hole in the lever.











    5. Now just replace the screw hand tight, then give her a couple of palm slaps onto the end of an impact driver and Bob's your uncle, you're done.









    My wife has "suggested" that maybe some of the ranch projects should precede the installation of my kick starter so I'll post the final later - I won't bother to post the install process as it's been done before - just the final results and how it clears all the stuff that the XT only boss didn't. Later . . .
    2012 TW200 My hard-working Bike at The Ranch.

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    "A helicopter is always trying to commit suicide - it is up to the Pilot to talk her out of it!"

  2. #22
    Senior Member flingwing1969's Avatar
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    In case you noticed, yes, that is the TW boss I'm removing and reinstalling. I got so excited to get the parts that I popped off the XT boss and put on the TW then - Doh - forgot to take pictures. I'm too lazy to pull the TW boss off, reinstall the XT boss, pull the XT boss off, then install the TW - you understand.
    greenbomb likes this.
    2012 TW200 My hard-working Bike at The Ranch.

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    "A helicopter is always trying to commit suicide - it is up to the Pilot to talk her out of it!"

  3. #23
    Junior Member Idaho's Avatar
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    Post kickstarter installation instructions, easier to read

    I found the print-off of the instructions hard to read, so I typed them up. Thought i would share along with the diagram.
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    06 TW 200
    06 Ducati 620

    Today will be a good day.

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